What is Modal Knit Fabric and How is it Made

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What is Modal Knit Fabric and How is it Made
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When you use modal knit fabric​, you’re choosing a semi-synthetic textile made from beech tree pulp. Modal knit fabric​ feels incredibly soft against your skin, allowing air to flow through and stretching easily as you move. This fabric stands out because it’s environmentally friendly and easy to wear. You’ll often find modal knit fabric​ in shirts, dresses, underwear, and activewear—clothing that needs to be comfortable and absorb sweat. At home, modal knit fabric​ is used in bedding, towels, and pillows, giving your space a luxurious touch while remaining practical.

Key Takeaways

  • Modal knit fabric is made from beech tree pulp. It is soft, stretchy, and lets air through. This fabric feels nice on your skin.

  • Fewer bad chemicals are used to make this fabric than other rayons. This makes it better for the planet. It is also strong for daily use.

  • Modal fabric does not shrink, pill, or fade easily. Your clothes keep their shape and color longer than cotton or viscose.

  • It soaks up sweat better than cotton. This keeps you dry and comfy when you are active or when it is hot.

  • Picking modal knit fabric with eco-labels helps save forests. It also supports safer and cleaner ways to make fabric.

Modal Knit Fabric

Modal Knit Fabric
Image Source: pexels

What is Modal Fabric

Modal fabric is a semi-synthetic textile. It comes from the cellulose of beech trees. Manufacturers get cellulose from hardwood trees like birch and oak. They use chemicals to turn it into fibers. The process uses sodium hydroxide and carbon disulfide. These chemicals are used in lower amounts than in viscose. This means modal rayon makes less toxic waste. It also needs fewer chemical steps. Modal does not have the aging step that viscose rayon has. This makes it faster and better for the environment. The cellulose in modal fabric is changed by chemicals. So, it is not fully organic. But it is still better for the planet than some other semi-synthetic fabrics. Lyocell is another rayon type. It uses a closed-loop process. Lyocell does not change the cellulose with chemicals. This makes lyocell even more eco-friendly. Modal knit fabric is special because of its chemical makeup. It is an improved kind of rayon.

Note: Modal fabric is part of the rayon family. It is softer, stronger, and better for the environment than viscose rayon.

Key Features

Modal knit fabric has many good qualities:

  • Softness: Modal fabric feels smooth and gentle on your skin. Labs use machines like the M293 FTT fabric touch tester to check softness. These tests look at bending, friction, and thickness. In blindfolded tests, people say modal knit fabric is softer than cotton and polyester.

  • Breathability: Modal fabric lets air pass through easily. This keeps you cool in warm weather or when you are active.

  • Stretch: Modal knit fabric stretches well because of its looped yarns. This helps you move freely and feel comfortable.

  • Durability: Modal rayon does not pill much and lasts through many washes. Tests like the Martindale abrasion test show modal fabric is strong. Polyester is even stronger, but modal is still tough.

  • Moisture Control: Modal fabric soaks up moisture better than cotton. This helps you stay dry and comfy.

  • Eco-Friendliness: Modal uses fewer harsh chemicals than viscose rayon. It also makes less waste. The way it is made is better for the planet than many other semi-synthetic fabrics.

Types of Modal Knit

There are different types of modal knit fabric. Each type has its own features and best uses. The table below shows the main types and how they are different:

Type of Modal Fabric

Key Properties and Differences

Common Uses

Regular Modal

Soft, breathable, durable, does not pill easily

General clothing

MicroModal

Made with finer yarn; softer, lighter, more breathable, does not pill easily

Luxury clothes, light wear

Modal-Cotton Blend

Soft and breathable like modal, strong and useful like cotton

T-shirts, dresses, underwear

Modal-Spandex Blend

Stretchy and wicks moisture, stays soft

Sportswear, activewear

Modal-Polyester Blend

Soft and wicks moisture, strong and resists wrinkles

Dresses, blouses, jackets

Modal Air and MicroModal

Lighter versions made by Lenzing AG, extra soft and breathable

Light, premium modal fabrics

Modal knit fabric is often made with jersey knit. This gives it stretch, a nice drape, and helps it keep its shape. Each type’s features depend on the blend and how it is knit. MicroModal is even softer and lighter than regular modal. Blends with spandex add more stretch for sportswear.

Tip: If you want a fabric that is soft, stretches, and keeps its shape, modal knit fabric is a smart pick for clothes and home items.

How is Modal Fabric Made

How is Modal Fabric Made
Image Source: pexels

Beechwood Pulp Process

To make modal fabric, you start with beech trees. These trees grow in special forests that are managed well. Beech trees use less water than cotton. This helps save water. They spread on their own, so you do not need to plant them often. You also do not need to water them much. This makes modal rayon better for the planet than cotton. Workers cut down the trees and chop the wood into small pieces. Next, they get cellulose from the wood pulp. Cellulose is the main part needed for modal rayon.

Note: Getting wood from certified forests helps protect animals and plants. It also helps people who live near the forests. This keeps nature healthy.

Making modal fabric uses fewer chemicals than viscose rayon. But it still needs chemicals like sodium hydroxide and carbon disulfide. These chemicals can hurt the environment if not handled right. Some companies use closed-loop systems to reuse chemicals and stop pollution. If you buy modal fabric with certifications like FSC, you help the planet.

Fiber Production

After getting cellulose, the next step starts. The cellulose is mixed with chemicals. Sodium hydroxide breaks down the pulp. Carbon disulfide changes the cellulose into a thick liquid. This liquid is called viscose. The viscose is pushed through tiny holes in a spinneret. This makes long, thin fibers. The fibers are then put in a bath of sulfuric acid to make them solid.

  • Chemicals used to make modal fabric are:

    • Sodium hydroxide (caustic soda)

    • Carbon disulfide

    • Sulfuric acid

These chemicals can be dangerous to people and nature. Carbon disulfide is very toxic and can hurt workers if not used safely. Closed-loop systems catch and reuse these chemicals. This makes the process safer and cleaner. Companies like Lenzing use these systems to keep workers and nature safe. Modal rayon with OEKO-TEX or GOTS labels has very little chemical left in it.

Washing new modal clothes before wearing them helps remove leftover chemicals.

The fibers are spun into yarn. This yarn is used to make modal rayon fabric. The process makes fibers that are strong, soft, and soak up water well. Modal rayon can break down in nature, but it may take a long time at home because of the chemicals.

Knit Construction

The modal yarn is knitted to make fabric. Knitting gives modal rayon its stretch, softness, and lets air pass through. Most modal knit fabric uses jersey knit. Some use rib knit or other patterns. The way the yarn is knitted changes how the fabric feels and works.

  • The knit and how tight it is affects:

    • How much water it soaks up

    • How much air can pass through

    • How long it lasts

    • How much it pills

A tighter knit soaks up more water but lets less air in. Rib knit modal rayon does not shrink or pill much. Air-jet spun yarn in rib knit modal fabric soaks up water well and does not pill. This makes it good for underwear and lingerie. The way the yarn is spun and knitted changes how the fabric feels and how long it lasts.

Knit Construction Aspect

Effect on Modal Fabric Properties

Denser knit

Soaks up more water, lets in less air

Rib knit

Shrinks less, keeps its shape better

Air-jet spun yarn

Pills less, soaks up more water

More tuck stitches

Makes wider fabric, shrinks more in width

Double lacoste structure

Pills the least, shrinks less in length

Tip: How you knit modal yarn changes how your clothes feel and last. Pick modal knit fabric for comfort and strength.

When you ask how modal fabric is made, every step is important. From beech trees to the final knit, each part changes the fabric’s quality and how it affects the earth. Modal rayon is special because it uses good trees, careful chemical use, and smart knitting.

Modal Fabric Benefits

Softness and Comfort

When you touch modal fabric, it feels very soft. The fabric is smooth and gentle on your skin. This makes it great for clothes you wear close to your body. Many people pick modal for underwear, pajamas, and t-shirts. It feels softer than cotton. Each time you wash modal, it gets even softer and brighter. Your clothes stay comfy for a long time. You can wear modal all day and not feel itchy. There are no rough spots. If you want to feel good, modal fabric is a smart pick.

Strength and Durability

You want your clothes to last a long time. Modal fabric helps with this. Modal fibers are strong and keep their shape after many washes. This fabric does not pill much. That means you will not see little balls on your clothes. You can stretch modal, and it goes back to its shape. This makes modal good for sports clothes and tight outfits. Modal also keeps its color well. Your clothes look new for longer. You do not need to worry about fading or shrinking as much as with other fabrics.

Breathability and Moisture Control

Modal fabric is great at letting air pass through. It also controls moisture well. You stay cool and dry because modal lets air in and soaks up sweat fast. Modal pulls sweat away from your skin. You feel fresh even on hot days or when you exercise. When you compare modal to cotton and polyester, you see some big differences:

Fabric Type

Moisture-Wicking Ability

Additional Characteristics

Modal

50% higher than cotton

Dry, breathable, helps blood flow, gets softer and brighter after washing

Cotton

Lower moisture-wicking

Gets stiff after many washes, less breathable

If you want to stay dry, feel soft, and let your skin breathe, modal fabric is a great choice.

Modal vs. Other Fabrics

Modal vs. Cotton

When you look at modal and cotton, you see many differences. Modal feels much softer and smoother than cotton. It soaks up about 50% more moisture than cotton. This helps keep you dry and comfy. Modal does not pill, fade, shrink, or wrinkle as much as cotton. Clothes made from modal keep their shape and color longer. Cotton is very breathable and keeps you warm. It works well for daily clothes and tough jobs. Cotton feels crisp and cozy, but it can fade, pill, wrinkle, and shrink more than modal.

Here is a table to show the main differences:

Property

Cotton Fabric Characteristics

Modal Knit Fabric Characteristics

Softness

Smooth, crisp texture

Very soft, silky texture

Durability

Can fade and thin over time

Withstands washing, keeps shape and color

Moisture Absorption

Absorbent, but less than modal

50% more absorbent, excellent moisture-wicking

Breathability

Highly breathable

Less breathable, but still good for summer

Wrinkle Resistance

Prone to wrinkling

Resists wrinkling, stays smooth

Colorfastness

Colors fade over time

More colorfast, resists fading

Thermal Retention

Keeps warmth better

Low heat retention, great for warm weather

Tip: If you want clothes that stay soft, keep their color, and dry fast, modal is a smart pick for activewear and underwear.

Modal vs. Viscose

You might wonder how modal and viscose are different. Both come from plant cellulose, but modal is made in a special way. Modal uses less sodium hydroxide and has more polymerization. This makes modal stronger, even when wet. Modal has a smoother surface and is more even than viscose. Modal is tougher and easier to care for. You can wash modal in a machine on gentle and let it air dry. Viscose is softer but more delicate. It shrinks and wrinkles easily, so you need to hand wash and iron it often.

Feature

Modal

Viscose

Wet Strength

Retains strength, keeps shape

Weaker when wet, loses shape

Production

Uses less sodium hydroxide, eco-friendlier

Uses more sodium hydroxide

Final Product

Stronger, lighter, more breathable

Less durable, heavier

Note: Modal rayon is easier to care for and lasts longer than viscose. This makes it a better choice for everyday clothes.

Modal vs. Polyester

When you compare modal and polyester, you see big differences. Modal feels silky, smooth, and soft on your skin. It soaks up moisture well and keeps you dry. Polyester is very strong and does not wrinkle or shrink much. But polyester does not let air in as well as modal. Polyester wicks moisture but can feel less soft. Modal comes from beech trees, so it is better for the earth. Polyester is made from petroleum, which is not renewable.

Performance Aspect

Modal Fabric

Polyester Fabric

Comfort and Feel

Silky, soft, luxurious

Durable, less soft, comfort improved in new types

Breathability

Highly breathable, absorbs moisture

Poorer breathability, but wicks moisture well

Durability and Longevity

Keeps shape, color, and softness after washes

Extremely durable, wrinkle and shrink resistant

Environmental Impact

Made from beech trees, uses less water and energy

Petroleum-based, higher emissions, not biodegradable

Cost and Value

More expensive, superior comfort and sustainability

More affordable, versatile, good for activewear

If you want fabric that feels soft, keeps you dry, and is better for the planet, modal rayon is a great choice over polyester.

Environmental Impact

Eco-Friendly Aspects

You may ask why modal knit fabric is good for the earth. Modal comes from beech trees. These trees use less water and land than cotton. This makes modal knit fabric better for the planet than cotton. Many companies recycle chemicals to stop pollution. If you pick modal knit fabric with special labels, you help people and nature.

Here is a table of eco-labels you can find:

Certification / Eco-label

Description

OEKO-TEX Standard 100

Makes sure fabric has no harmful stuff; checks all parts to keep you safe.

OEKO-TEX STeP

Shows the factory is safe and cares for workers and the earth.

GOTS (Global Organic Textile Standard)

Checks that fibers are organic and made in a way that is good for people and nature.

Better Cotton Initiative (BCI)

Tries to make cotton farming better for the earth and farmers.

EU Ecolabel (for TENCEL™ Modal fibers)

Says the fiber is better for the earth and breaks down in nature.

TENCEL™ Modal fibers from Lenzing have the EU Ecolabel and OEKO-TEX Standard 100. These labels mean the fabric is safe for you and better for the earth. Some brands use special dyeing methods to save water and energy.

Sustainability Concerns

Not all modal knit fabric is made the same way. Some companies do not use wood from safe forests. This can hurt forests. Chemicals like caustic soda and carbon disulfide are used to make modal. If not handled right, these can harm workers and nature. The impact depends on where the wood comes from and how factories treat chemicals and water.

Many brands now use wood from safe forests and recycle chemicals to lower pollution. TENCEL Modal uses less water and land than cotton and makes less carbon. Still, you should look for labels and check if the company is honest about how they make fabric.

Recycling helps the earth too. Some companies turn old fabric into new fibers. This keeps waste out of landfills. New ways to dye fabric also use less water and chemicals. You can help by picking modal knit fabric with trusted labels and buying from brands that care about the earth.

You now know that modal knit fabric comes from beech trees and offers softness, breathability, and strength. Modal stands out because it feels gentle, resists shrinking, and keeps you cool. To care for modal fabric, follow these tips:

Modal gives you comfort, durability, and easy care, making it a smart choice for clothing and home textiles.

FAQ

What makes modal knit fabric different from cotton?

You will notice modal knit fabric feels softer and smoother than cotton. Modal absorbs more moisture and resists shrinking. Cotton feels crisp and natural, but modal keeps its shape and color longer. Modal also dries faster and feels cooler on your skin.

Can you machine wash modal knit fabric?

You can machine wash modal knit fabric on a gentle cycle with cold water. Turn your clothes inside out before washing. Avoid bleach. Air dry or use low heat in the dryer to keep the fabric soft and strong.

Does modal knit fabric shrink or pill?

Modal knit fabric resists shrinking and pilling. You will see fewer tiny balls on the surface compared to cotton or viscose. If you follow care instructions, your modal clothes will keep their shape and smooth feel.

Is modal knit fabric safe for sensitive skin?

You can wear modal knit fabric if you have sensitive skin. The fabric feels smooth and gentle. It does not trap heat or moisture. Many people with allergies or skin issues choose modal for comfort.

How eco-friendly is modal knit fabric?

Modal knit fabric uses beech trees that need less water and land. Many brands recycle chemicals during production. Look for eco-labels like OEKO-TEX or TENCEL™ for safer, greener options. You help the planet when you choose certified modal fabrics.

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